(See page on how to make your chosen quilt block any size you like.)
To make the churn dash you take your 3x3 grid;
replace the four corner squares with half square triangles
At this point if we stopped it would be a shoo fly block but we go one step further.
Replace the side pieces with half square rectangles.
Traditionally the block is only two colours
Voila.Here is a video from Jenny Doan for the Churn Dash quilt made from layer cake squares (10" squares), in the quilt shown on the wall the corner triangles are snowballed for a second variation.
This one is from the "pajama quilter"
This video from Jordan Fabrics uses fat quarters (instructions on how to download pattern included in description)
Chock-A-Block also has instructions here
Variations
The centre square can be replaced with another subunit such as a four patch, nine patch, or pieced block.
e.g with a rail fence in the centre
This video (again from Jenny Doan) does a churn dash within a churn dash.
Chock-A-Block has instructions on how to make a 8 1/2" (unfinished) block here
Missouri Star Quilts also did a "triple play" video with a further three variations
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